From lightweight enclosures to high-volume bracket runs to aluminum perforated metal, Accurate Metal Fabricating provides comprehensive aluminum fabrication services in Chicago, IL. We combine decades of experience with modern automation to deliver precision, speed, and consistency—no matter your industry.
Request a Quote for Aluminum Projects
Why Choose Aluminum?
Aluminum is one of the most versatile metals in manufacturing, and for good reason. Its unique combination of strength, workability, and corrosion resistance makes it ideal for a wide range of applications.
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High strength-to-weight ratio — ideal for retail and POP displays
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Naturally corrosion-resistant — suitable for indoor and outdoor use
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Excellent thermal and electrical conductivity
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Clean, attractive finish for consumer-facing parts
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Fully recyclable and environmentally friendly
Aluminum Fabrication Capabilities
We’re equipped to handle aluminum at our Chicagoland facility at every stage of the fabrication process. Whether you're prototyping a few enclosures or scaling up to full production runs, we have the tools and experience to get it done right.
🔹 Laser Cutting
High-speed fiber lasers ensure clean cuts with minimal burring, making them ideal for tight-tolerance aluminum parts.
🔹 Turret Punching & Blanking
Fast, repeatable hole patterns and formed features—ideal for brackets, vented panels, and more.
🔹 Forming & Bending
Precision press brake forming for consistent bends, including complex geometries in 5052 and 6061 alloys.
🔹 Welding
MIG, TIG, and spot welding for aluminum assemblies, all performed by skilled welders trained in thin-gauge metals.
🔹 Finishing Options
We partner with trusted finishers to offer anodizing, silk screening, and more, giving your aluminum parts the right look and protection. In addition, we have a five-stage powder coating paintline that is capable of handling your aluminum parts
Aluminum Alloy Comparison Table
| Grade | Strength | Formability | Weldability | Corrosion Resistance | Common Uses |
| 5052-H32 | Medium-High | Excellent | Excellent | Excellent | Brackets, panels, enclosures |
| 6061-T6 | High | Fair | Good | Good | Structural components, frames, mounts |
| 3003-H14 | Low-Medium | Excellent | Excellent | Excellent | Kitchen equipment, signage, HVAC |
| 1101-H14 | Low | Excellent | Excellent | Excellent | Decorative panels, reflectors, chemical storage |
Industries We Serve
Aluminum is the material of choice for a wide range of industries, and we fabricate it with precision, consistency, and speed. Our aluminum components support both critical systems and customer-facing environments.
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Data Centers – Lightweight enclosures, blanking panels, airflow control parts
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Electrical & Power Distribution – Bus bar housings, vented panels, and support plates
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HVAC & Airflow Systems – Custom louvers, dampers, perforated panels, and fan shrouds
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Retail & POP Displays – Sleek aluminum framing, branded panels, and custom fixture components
Need something custom for your application? We fabricate parts that perform, no matter your industry.
“Accurate helped us launch a new product line by delivering 5,000+ aluminum brackets in just under six weeks. Zero defects, zero delays. Exactly what we needed.”
— Procurement Manager, National Transportation OEM
Why Accurate Metal Fabricating?
When you choose us for your aluminum fabrication, you're getting more than a job shop—you’re getting a true manufacturing partner.
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80+ years of experience in custom metal fabrication
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Full-service capabilities under one roof
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Aluminum-compatible lasers, punches, and brakes
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Lights-out automation for large production runs
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ISO 9001:2015 certified for quality you can trust
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Value engineering and consultative support
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Centrally located in the suburbs of Chicago
Get a Quote on Your Aluminum Project
Whether you’re sourcing parts for a data center upgrade or preparing for a product launch, we’re ready to help. Share your project requirements, and we’ll follow up with pricing, lead times, and the support you need to move forward.